Aluminum Die Casting Supplier

THE RELIABLE ONE-STOP

ALUMINUM DIE CASTING SUPPLIER

WHY CHOOSE SUNRISE METAL AS YOUR ALUMINUM DIE CASTING SUPPLIER?

  • Superior Engineering Capability

    With 10+ years of engineering experience, Sunrise Metal possesses superior engineering capability, which enable us
    Make constructive design proposals and design mechanical parts.
    Provide DFM (Design For Manufacturing) & PPAP
    Offer problem solving and cost saving suggestions in production.
    These can assure your project run smoothly within the whole life cycle.

  • Strict Quality Control

    ISO 9001 & IATF 16949 certified company.
    Continuously invest advanced measuring equipments.
    Now we have CARL-ZEISS CMM, X-RAY, Spectrumeter, etc.
    Well trained and rich experience quality team give the strict control from the incoming material to finished parts.
    With our strict quality control, you can be assured on your product quality and your shippment will arrive on time.

  • One Stop Aluminum Die Casting Service

    Integrate all processes including Rapid Prototyping, Tooling, Die Casting, Machining, Surface Finishing.
    Our one stop service can bring customers reasonable cost, good quality and timely delivery.
    Reduce your workload for supplier management.

Sunrise Metal, an ISO 9001 & IATF 16949 certified supplier, provides our customers 1-stop aluminum die casting solution including rapid prototyping, die casting tooling, alunimum die casting, CNC machining and various surface treatments.

 

With 10+ years aluminum die casting experience, 4 dedicated facilities, 182 skilled professionals, we can manufacture high quality die casting components in the most cost effective manner.

 

Now we have rich experience in various industries like Medical device, Marine Electronics, Telecommunication, Automotive Components, Aerospace elerctronics, Smart metering, and others.

Sunrise Metal has won the trust of many big brands and renowned enterprises by quality products and reliable service all over the world. Such as Cummins, Flir, Mindray,etc.

 

Sunrise Metal welcome your high mix, low to medium volume projects. Whatever you needs in aluminum die casting, we’ll do our best to meet. Timely delivery is our protocal, you can rest assure your shipment will arrive on time.

 

Welcome to visit our faclities in Shanghai, China and hope to work with you and your company in the near furture.

AlUMINUM DIE CASTING CAPABILITY

With machine size from 280T to 1600T, Sunrise Metal produces aluminum die casting components for high mix, low to medium volume projects. Sunrise Metal provides high pressure die casting and other complete die casting processes. Design for manufacturing, mold flow simulation, tooling fabrication and tooling maintenance programs are utilized to extend tool life, shorten cycle time, reduce cost and provide high quality die casting parts.

From part conception and prototyping through finished production, Sunrise Metal provides the integrated services including rapid prototyping, die casting tooling, alunimum die casting, CNC machining and various surface treatments.

RAPID PROTOTYPING

Sunrise Metal has one dedicated prototype manufacturing workshop, which can provide components and assemblies in prototyping and low-volume production quantities using a multitude of methods including but not limited to:

• CNC Machining          • Prototyping tooling           • 3D printing

DIE CASTING TOOLING

Our own invested tooling shop can provide our customer complete solution from tooling design, manufacturing, modify, maintenance to tooling end management.
The design for manufacturing and mold flow simulation provide a better understanding of aluminum injection mold filling, high pressure aluminum die casting, solidification, mechanical properties, thermal stresses, and much more. Matched strong technological tooling engineering team can provide validation for tooling and cost value for mould optimization.

ALUMINUM DIE CASTING PRODUCTION

High pressure die casting process best illustrates our level of manufacturing capability during the whole process. With 2 die casting facilities respectively in Nantong and Kunshan, it can be alternative support at any time for our customers. Strong technological engineer team and skilled professionals make us dedicated to manufacture the high precision die casting components .
Aluminum die casting alloys are lightweight and possess high dimensional stability for complex part geometries and thin walls. Aluminum has good corrosion resistance and mechanical properties as well as high thermal and electrical conductivity, making it a good alloy for die casting.
Our aluminum alloy is:

ADC12            • A380            • AlSi12          • Others

CNC MACHINING

Sunrise Metal offers close-tolerance CNC machining including drilling, tapping, turning, and milling capabilities. With the ability to produce both high-quality aluminum die castings and CNC machining services, Sunrise Metal is your one-stop shop for your casting and machining needs.

SURFACE FINISHING

Sunrise Metal will manage customer finishing requirements to ensure parts meet specifications in both a timely and cost effective manner. All our surface treatments are ROHS & REACH complaint.

Various surface treatments:

• Shot Blasting                  • Powder Coating                  • Liquid Painting                  • Electroless Nickel

• Anodization                    • Silk Screening                    • Pad Screening                   • Chromate-Surtec 650

ALUMINUM DIE CASTING QUALITY SYSTEM

Sunrise Metal promises delivery of quality diecast products through process development and advanced product quality planning. We use precision measurement, 1st article inspection, in-process inspection, patrol inspection, and final inspection to control quality through the entire production process. With our testing and quality assurance processes, we ensure the high quality products with the cost-effective solutions.
Our quality system emphasize customer satisfaction and the foundation for providing exceptional products that meet specifications and exceed customer expectations. As an expertised manufacturing company, Sunrise Metal is certified for ISO 9001 & IATF 16949 ,which means we continuously improve our manufacturing process and quality.

 

ISO 9001:2015 & IATF 16949: 2016 CERTIFIED

 

Our Advanced Quality/Production Planning

Control Plan is generated for each part manufactured identifying all key product characteristics and defining the methods for their control.
Process Flow Chart is generated for defining the manufacturing process as well as the interaction and controlling throughout the product realization.
Process Failure Mode & Effects Analysis is performed to assure the prevention of defectives through the manufacturing process.
Full Metrology Review of the key parameters is performed and methods established to assure design intent is met.
Full Dimensional Layout is performed to verify mold design and part print compliance in the pre-production phase.

Our Quality Control

Part Qualification: First-Piece Inspection at the start of each production run.
SPC: Variable and Attribute Control Charting during the production run.
Part Evaluation: Last Piece Inspection at the end of each production run.
Final Audit: Random sampling of each ship lot for compliance of key characteristics.

Our Advanced Quality Equipments

Sunrise Metal has the high precison CMM allowing for measuring characteristics of new samples and PPAP samples .
By verifying product quality via X-Ray, Spectrometer, and Imaging Instrument, you can expect the higher quality result.
Sunrise Metal quality system promote proactive defect prevention rather than reactive defect detection throughout the entire corporation.

ALUMINUM DIE CASTING EQUIPMENT

Sunrise Metal has 2 die casting facilities, locates in KunShan and NanTong. We have 9 advanced cold chamber die-casting machines from 280T to 1600T, all equipped with full automatic spray, extractor, ladder, conveyor and trim die machines, which can meet customers high precision, stable production and any low to medium volume requests. We continuouslly invest in our die casting equipments to empower our capability and capacity.

 

VACUUM DIE CASTING SYSTEM

 

Sunrise Metal uses vacuum die casting system DIEVS200-CVC2 which imported from Japan. We utilize the vacuum die casting system to improve the density of our castings and reduce wear on the die by evacuating the air in the cavity before alloy injection. This process allows the part to “quick fill” by a combination of reduced back pressure and a high injection rate.
The vacuum system produces a product with:

Better surface finish
Reduced gas porosity
Reduced leakage problems

ALUMINUM DIE CASTING PRODUCT

You can trust Sunrise Metal to design and manufacture die casting parts that will exceed your performance and quality expectations. Our state-of-the-art equipments cover almost all die casting engineering, designing and development needs your company may require. As a one-stop aluminum die casting supplier, Sunrise Metal also offers you complete and thorough assembly and test of all die casting parts. Whether you’re interested in special elements such as aluminum high pressure casting or simply want to prototype a new part, you’ll get one-stop service.
We’re now working with customers in a wide range of industrial applications, including Medical Device, Marine Electronic, Automotive Component, Telecommunication, Aerospace, Smart Metering and etc.

MEET OUR TEAM

Many customers said Sunrise Metal is a very special company, the most extraordinary is the team. Our rich experienced engineering team, professional customer service team, strict qualtiy control team and skilled production team are ready to serve you now. Customer First is always our commitment. Our customized project organization and rapid reaction enable us to meet your needs.

Sunrise Metal's group team
Sunrise Metal's team
Technical evaluation and review-Laser carving machine--Sunrise Metal

MEET OUR CUSTOMER

Sunrise Metal, as one-stop aluminum die casting manufacturer, is working with many global big brands and renowned enterprises.

 

  • Sunrise Metal's client of Uster
  • Sunrise Metal's client of Mindray
  • Sunrise Metal's client of SFT
  • Sunrise Metal's client of AUDI
  • Sunrise Metal's client of Nexteer
  • Sunrise Metal's client of Jabil
  • Sunrise Metal's client of Flir
  • Sunrise Metal's client of WEICHAI POWER
  • Sunrise Metal's client of Marquardt
  • Sunrise Metal's client of Cummins
  • Sunrise Metal's client of Silver Spring

WHAT OUR CLIENTS SAY ABOUT SUNRISE METAL

WE PRIDE OURSELVES ON OUR CLIENTS’ SATISFACTION

Chuck

Technical Buyer

Much appreciated. The BK products that you folks support are on an upswing so hopefully 2019 will be prosperous for both companies. I also want to thanks you for your support in cost reductions and pulling in deliveries.

Richard

Project Engineer

Sunrise never let me down, whatever the new projects or current on-going parts. they do have rich experience and this greatly help. I like their prefect DFM, really fast and on-time delivery.

Trung

Mechanical engineerTechnical Buyer

Thank you, the quality is very well. I wish next year will be successful so that we can do more business with you.

Whether you are in the concept stage or ready for production, SUNRISE METAL is ready to help.

CHOOSE SUNRISE AS YOUR ALUMINUM DIE CASTING MANUFACTURER TODAY

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