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Shaping Perfection, One Mold at a Time - Sunrise Metal's Precision Mold Solutions

OUR DIE CASTING TOOLING SERVICES

Die casting tooling are crucial for the success of die casting production. Before tool manufacturing, we engage in general discussions and reviews with clients to assess the feasibility of tool part designs and rectify any existing flaws. Modifying tool features upfront not only helps improve the final parts but also enhances the quality of the tool itself. During this design phase, we can assess where removable components can be placed in the tooling, saving time and reducing maintenance for our clients.

Sunrise Metal With in-house tooling shop, offering clients a comprehensive solution from  design, manufacturing, modification, and maintenance to end-of-tooling management. From conceptual visualization and functional analysis to tool design and validation, we support your project every step of the way.

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WHY CHOOSE SUNRISE METAL DIE CAST TOOLING SERVICES (3)

  • DFM (Design for Manufacturing) is the first step we take with our clients. Using Pro-E CREO, AutoCAD, and mold flow analysis, our design team meticulously plans each step to achieve the goal of one-shot molding. Maximize part features to reduce the need for assembly and secondary machining.

  • We use specific steel to ensure the mold can withstand injection pressure while maintaining the integrity of the parts. Advanced processing and strict quality control ensure mold accuracy and stability. Combined with professional surface treatment, it improves mold corrosion resistance and surface quality.

  • Assembly and packaging

    During the die casting project, designs may need iterative upgrades based on existing tooling. We flexibly support customer design changes and offer free technical consultation to meet customer needs and achieve their goals.

OUR OTHER SERVICES

Each product is precisely manufactured under a streamlined production model under the operation of skilled workers.

When casting meets Makino machine, parts with a precision of up to 15μ are born.

Rapid-prototyping

Instantly get your ideal prototype,speed up product launch, and save time and costs.

Surface-treatment

When castings undergo different surface treatments, will become adaptable to different environments.

Assembly and packaging

Get it right in one step, less hassle

Die-casting-mold

Products that have undergone leak testing ensure that projects with sealing requirements are foolproof.

SUNRISE QUALITY SYSTEMS

ISO 9001
is the most mature quality standard globally

Our company implements the ISO 9001 quality management system to optimize processes, enhance efficiency, and ensure that our products and services meet customer needs and expectations.

ISO-9001-Certification
IATF16949
IATF 16949
is a quality management system standard for the automotive industry

Our company strictly adheres to the IATF 16949 standard to ensure that our die-cast components meet the stringent requirements of the automotive industry and continuously improve our manufacturing processes and product quality.

ISO 13485
is a quality management system standard for medical devices

Our company follows the ISO 13485 standard to ensure that our die-cast components meet the quality and safety requirements of the medical industry, thereby providing customers with reliable and safe medical devices.

ISO 13485
What is the production cycle for tools?

The production time typically depends on the complexity and scale of the tool. Generally, a simple tool may take 4-6 weeks, while a complex tool may require 8 weeks or longer.

What is the cost of a tool?

The cost of a tool varies depending on several factors, including design complexity, material selection, and manufacturing processes. Our tooling costs typically range from a few thousand to tens of thousands of dollars, with the exact price determined by project requirements.

How long is the lifespan of a tool?

The lifespan of a tool depends on several factors, including material selection, production volume, and frequency of use. Generally, our tools can withstand 50,000 to 100,000 injection cycles.

Do you provide sample confirmation after the tool is completed?

Yes, typically we provide samples for confirmation after the tool is completed. Customers can test and evaluate the samples to ensure the tool meets their expected requirements and specifications.

How is the quality of the tool controlled?

We strictly adhere to quality control procedures, including raw material inspection, process monitoring, and final testing. We utilize advanced equipment and technology to ensure that every tool meets our customers’ quality standards.

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