WHAT IS ALUMINUM DIE CASTING?

ALUMINUM DIE CASTING IS:

 

  • A manufacturing process that produces accurately, defined, smooth and textured-surfaced metal parts
  • Accomplished by forcing molten metals into a mold form due to high-pressure systems
  • Corrosion resistant
  • Highly conductive
  • Have a good stiffness and strength-to-weight ratio
  • Based on rapid production
  • Allows a high volume of die casting parts to be produced very quickly
  • Is more cost-effective than alternative casting processes

 

Aluminum die casting alloys are lightweight and possess high dimensional stability for complex part geometries and thin walls. Aluminum withstands good corrosion resistance and mechanical properties as well as high thermal and electrical conductivity, making it a good alloy for die casting. Low-density aluminum metals are essential to the die casting industry. The Aluminum Die Casting process retains a durable strength at very high temperatures, requiring the use of cold chamber machines. The molten metal is still contained in an open holding pot which is placed into a furnace, where it is melted to the necessary temperature. The open holding pot is kept separate from the die casting machine and the molten metal is ladled from the pot for each casting because these high temperatures would damage the normal pumping system.

WHY CHOOSE SUNRISE METAL
AS YOU ALUMINUM DIE CASTING MANUFACTURER

Sunrise Metal provides one-stop aluminum die casting service including rapid prototyping, die casting tooling, alunimum die casting, CNC machining and various surface finishing.With 10+ years experience, 4 dedicated facilities, 182 skilled professionals, we not only can manufacture your high requirement aluminum die casting components bust also can assure your project run smoothly within the whole life cycle.We are good at high mix, low to medium volume projects. Whatever you needs in aluminum die casting, we’ll do our best to meet. Welcome you to visit our facilities near Shanghai, China and hope to work with you and your company in future.Sunrise Metal offers a wide range of services other than just die casting. The goal of our company is to provide you a one-stop solution for your project. we not only can manufacture your high requirement aluminum die casting components bust also can assure your project run smoothly within the whole life cycle,We are good at high mix, low to medium volume projects.

Total Solutions for Precision Pressure Die Cast Components and Dies

If you have a complex part design, we can help you turn it into a reality. With the right equipment, strong technical knowledge, and a focus on quality, we work with our ISO 9001- 2015 certified manufacturing partners in India to guide you through every step of the process. From tool design to finishing and then on to shipment, we ensure that every project is completed to a high standard and that your orders are delivered on time, every time. We serve the automotive, electrical, furniture, industrial products, hydraulic products, and a wide range of other industries.We hire experienced quality engineers and deploy advanced quality equipment. We take strict quality control for every production process. All we do is to assure the best quality of the products and services we provide to you.With an average of 10 years’ experienced engineering team, we provide you DFM, engineering support during the whole project life.We provide you one-stop service integrating Rapid Prototyping, Tooling, Aluminum Die Casting, CNC Machining & Surface Finishings.With state-of-the-art production equipment, we can produce custom aluminum die casting parts for you.

ALUMINUM DIE CASTING FAQ GUIDE

WHAT ARE YOUR MATERIAL OPTIONS FOR ALUMINUN DIE CASTING?

The aluminum alloy used for casting is different from those used in machining or forging. Casting requires the materials to have good fluidity. Aluminum is alloyed with some elements to increase its fluidity properties and make it more suitable for die casting.Some of the aluminum alloys we recommend and use ourselves are,
A380
ADC12
AlSi10
AlSi9Cu3 etc.

There are many other aluminum alloys available in the market too. You are welcome if you want us to use a particular alloy. We shall assess its suitability and arrange it for you if possible,Looking to learn more about the aluminum die casting alloys and properties.

WHAT IS THE INFLUENCE OF ALUMINUM DIE CASTING COMPAINES IN THE INDUSTRY?

Until the last century, steel and iron parts had dominated the metalworking industry. They were the most reliable option for high-quality parts with good strength. Back then, aluminum used to be a luxury metal due to a lack of proper technology for refining aluminum.When aluminum was first discovered, its price was very high and even exceeded that of gold. In 1889, the first industrial process for aluminum production was invented. After that, aluminum prices rapidly dropped and became available worldwide.The application of aluminum continued to grow in numerous products that relied on other metals before. The global aluminum production increased multi-folds by the mid-20th century. Aluminum became a common metal in everyday goods.After the Second World War, another industrial revolution took place, which completely restructured the manufacturing industry.

WHAT SERVICES ARE OFFERED BY AN ALUMINUM DIE CASTING MANUFACTURER?

Aluminum die casting vendors in China usually provide multiple types of services associated with your die casting project. The number of services a supplier can provide simply demonstrates the ability to handle your project better.Die casting suppliers usually offer the following type of services to their customers.
Help Mold Design and analysis

Provide Design for Manufacturing
Die tooling with CNC machining
Die casting
Surface finishing for completed parts
These are commonly desired services that every customer wants from their supplier. Make sure the company you are partnering with has these services.

WHY ALUMINUM DIE CASTING PROCESS IS MOST POPULAR IN CHINA?

Compared with aluminum die casting manufacturer in India, China has the largest share in the production industry. And Chinese manufacturers are racing against each other to develop cost-effective and efficient production methods. High pressure die casting is by far the most widely used die casting technology in China.As we stepped into the modern era, our demand for high-quality products kept on increasing. In order to meet the growing demand of end-users and manufacturers need a faster and economical production approach.With so many die casting companies available right now, assurance of the highest quality is of prime importance. High-pressure die casting is the most viable process for the mass production of aluminum parts. Some manufacturers are also adopting vacuum-assisted machines for better quality.

CHOOSE SUNRISE METAL AS YOUR ALUMINUM DIE CASTING MAUNFACTURER TODAY